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ADHESIVE
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A substance used to join two materials together ,
by chemical or mechanical action. Generally applied as a liquid ,
or as a solid activated by heat or pressure. |
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ADHESIVE TAPE |
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Paper or fabric tape with an adhesive layer applied.
The adhesive layer is generally activated by pressure , or by
the application of heat or water. Pressure sensitive or 'sticky'
tapes should not be used for materials intended for long term ,
since the adhesive degrades and yellows and the adhesive residues
can become impossible to remove. |
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AGING |
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The process of exposing the film to a controlled
environment for an interval of time. |
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AMBIENT CONDITIONS |
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The existing conditions of temperature and humidity
in any building or room |
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ANTIBLOCK |
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An additive used in plastic , generally at 1 or
2%, that roughens the film surface and prevents film surfaces
from adhering to each other. The most common antiblocks are
based on clay by-products. |
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ANTIOXIDANTS |
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Organic compounds which are incorporated in plastic
resins at low concentrates to inhibit or retard polymer oxidation
and its degrading effects. |
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ANTISTAT |
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Internal additive that is used to help dissipate
the build-up of static charges on the surface of the film. |
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BACKING |
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Application of an additional layer to an item
to provide support. Sometimes called lining. backing is a conservation
treatment used on weakened sheet paper items. |
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BLEEDING |
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The loss or spreading of colour when coloured
paper or ink comes in contact with water or other solutions |
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BLENDER |
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Mixes resin , color and additive pellets. |
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BLOCKING |
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Blocking is the term given to describe the tendency
of some film material to stick to itself, making separation
difficult. Many virgin polymer films have a smooth, glossy surface
which will readily block or stick together, making openability
of packaging items poor, or causing problems with downstream
processing equipment. High winder tension , insufficient cooling,
and high nip roll pressure are a few of the possible causes
of blocking in film process. Additives such as diatomaceous
earth can be incorporated to roughen up the surface and reduce
blocking. |
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BLOOMING |
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Exudation or migration of additives to the surface
of the film. |
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BLOW UP RATIO |
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In blown film extrusion , this is the ratio of
the diameter of the bubble to the diameter of the die. 6366
x flat film with/die diameter. |
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BOR |
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Abbreviation for "bags on a roll." Refers
to the process of winding bottom sealed , perforated bags , which
are not yet separated from one another , onto a core. |
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BURN THROUGH |
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A hole in the seal area of a bag caused by excessive
heat. A burn through can also be caused by a light spot in the
bag as it goes through the bag machine. |
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CARBON |
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Degraded or oxidized polymer , that appears as
a gel , but is hard and black or brown in color. |
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CHATTER MARKS |
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Visual defect caused by the film hitting the air
ring deflector plate. The defect appears as a rapid repeating
horizontal mark in the transverse direction. |
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CHEMICAL STABILITY |
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Not easily decomposed or otherwise modified chemically.
This is a desirable characteristic for materials used in preservation,
since it suggests an ability to resist chemical degradation ,
such as paper embrittlement , over time and/or exposure to varying
conditions during use or storage. Sometimes described as chemically
inert. |
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CO-EXTRUSION |
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The process whereby film is produced in layers
using two or more extruders feeding one die. Co-extrusion is
a complex and special process that permits different resins
to be use to produce films of different C.O.F on each side ,
different seal characteristics , different barrier properties ,
and other variations not obtainable through single layer extrusion. |
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COEFFICIENT OF FRICTION (COF) |
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A measure of how slippery a film is. Coefficient
Of Friction is a number that expresses , for a given surface,
the ratio of the force required to slide an object over a frictionless
surface to the force required to slide the same object over
the actual surface. Kinetic COF relates to the force required
to maintain movement once it has started , or the "drag".
Static COF relates to the force required to start the slippage ,
or break the object loose from its resting position. The lower
the number, the higher the slip of the film. Polyethylene can
range between .10 (high slip) and 1.5 (no slip).
The COF , or slip properties , of film are important in determining
how that film will perform on conversion equipment and in final
form such as in openability or stacking. This test determines
the ability of film to slide over itself and is used to determine
the effectiveness of slip additives incorporated into resins.
Both static (starting) and kinetic (sliding) friction are measured.
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COLOR CONCENTRATE |
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Pellets added to the base material that used to
obtain various colors |
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COLOR DENSITY |
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The intensity of color. Used for matching and
consistancy throughout an order. Can be translated to opacity
and light transmission percentage. |
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CORE |
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Refers to the hard , cardboard tube on which the
film is wound. Typically used are cores with 3" and 6"
inside diameters. |
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CRADLED |
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Refers to a method of packaging in which rolls
of plastic are set onto fiberboard cradles and secured for shipping. |
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DENSITY |
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Weight per unit volume of a substance, expressed
in grams per cubic centimeter. Also called Specific Gravity.
Polyethylene ranges between .9100 - .9650. Water = 1.000, anything
less than that floats; greater than that will sink. LDPE is
low density polyethylene, HDPE is high density polyethylene.
Density is a basic molecular property that can affect many essential
physical properties of a polymer. Density , in part , is a function
of the crystalline structure of the polymer. It is an excellent
means of identifying a product , following physical changes ,
and determining uniformity.
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DIE LINE |
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A line or series of lines on the film surface
that run in the machine direction. If there are numerous die
lines , it is generally due to the buildup of oxidized materials
on the die. If the die line is a single , deep line it is generally
due to a foreign object on the die. |
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DOUBLE WOUND SHEETING |
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Two thickness' of plastic being wound on one core.
(DWS) |
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DRAW RESISTANCE |
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Thickening and thinning of a material web in the
machine direction due to poor film stability coming from the
die. |
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DURABILITY |
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The degree to which a material retains its physical
properties while subjected to stress, such as heavy use , or
adverse environmental conditions. To say a material is durable
suggests that it has high initial strength , and will last a
long time under normal conditions of use. |
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DWS |
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Abbreviation for Double Wound Sheeting. |
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DYNES |
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A unit of energy , also a unit of measure for surface
tension (treat). |
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EDGE WRINKLES |
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Rough cut, or jagged edge followed by a wrinkle
extending into the roll. |
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ELONGATION |
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The increase in length produced in the gage length
of the test specimen by a tensile load , usually expressed in
percentages. The test is performed on the Tensile Tester. |
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EMBOSS THICKNESS |
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The measurement of film thickness that has been
embossed. |
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EVA |
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Ethylene-vinyl acetate co-polymers. |
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FISHEYES |
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See Lensing. |
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FRICTION |
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The resisting forces that arise when a surface
of the film slides or tends to slide over an adjoining surface
of itself. |
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GAUGE BANDS |
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Regions of increased thickness on a roll of film;
produced by winding thicker film in the same place on a reel.
Eliminated by rotating the die. Also known as Piston Rings. |
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GAUGE |
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Film thickness expressed in mils. |
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GEL COUNT |
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Gels are hard , unmelted particles randomly distributed
throughout the film. Gels are unattractive and, in most cases ,
will be detrimental to film downgauging. The types of imperfections
vary , but four of the most common are pinpoint, arrowhead , fisheyes ,
and oxidized or discolored gels. As different applications will
tolerate varying levels of film purity , a gel count test gives
the producer or extrusion shop indications as to end-use expectations.
This test is very useful as a quality control tool. |
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GLOSS |
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A measure of the reflectivity (shininess) of a
film's surface of light from a given angle , in this case - 45
degrees. The higher the number , the shinier the film. Gloss
can impact desirability of consumers to purchase the film product
or something packaged within it. Gloss in film can be optimized
by adjustment of extrusion parameters. Once processing conditions
are perfect , changing resins to a higher melt index and higher
density at a constant MW and MWD will generally result in better
gloss. |
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GUSSET |
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The process of placing a fold into the sides of
an extruded tube. |
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GT |
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Abreviation for Gusseted Tubing. |
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HAZE |
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A measure of the clarity or transparency of film.
It is expressed as the amount of light that is not transmitted
through a film sample. The lower the number , the higher the
clarity. In certain applications, high clarity and minimal haze
or frostiness is desirable. This is the case in many packaging
applications where good clarity enhances the sales. Both surface
roughness and polymer structure diffuse light as it passes through
film and cause the hazy appearance. Extrusion parameters can
be optimized to improve haze along with proper resin selection. |
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HOT MELT ADHESIVE |
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An adhesive which is liquid when hot but solid
at room temperature. Hot melt adhesives are extensively used
in paperback bindings , but are generally inflexible and can
become brittle and yellow. Pages become easily detached when
this happens. |
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IMPACT RESISTANCE (DART DROP) |
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A measurement of the strength of film and its
ability to withstand the shock of a falling "dart" without breaking, in other words, puncture resistance. Expressed
as the gram weight of the heaviest dart which doesn't break
the film when dropped from a specific height. The impact strength
of film can be determined and applied to end-use properties
through a number of different impact tests. Knowing these results
aids in determining which particular resins are best suited
for high-strength applications such as the construction and
agriculture market. |
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LAMINATION |
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A process of reinforcing fragile sheet material,
usually using transparent or translucent sheets of plastic or
paper. Some forms of lamination such as those using cellulose
acetate are considered unacceptable as preservation methods
because of high heat and pressure during application, instability
of lamination materials or difficulty in removing lamination
from the item, especially a long time after the lamination was
performed. |
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LAYFLAT |
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Measurement of a film sample in the TD on a flat
ruler or tape measure. |
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LINEAR LOW DENSITY POLYETHYLENE
(LLDPE) |
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A process variation of low density polyethylene.
It enables high draw down-gauging in extruding, while maintaining
high film strength. |
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LOW DENSITY POLYETHYLENE
(LDPE) |
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A partially crystalline , lightweight thermoplastic ,
polymerized form ethylene gas at controlled temperature and
pressure. |
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MACHINE DIRECTION (MD) |
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The direction of the film which corresponds to
the way it came out of the extruder. On rolled film it is the
length of the film. Some film properties vary according to film
direction. |
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MELT INDEX (MI) |
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Melt index is commonly used to classify polymeric
resins. Melt index uniformity is essential in maintaining control
of processing parameters , and melt index is inversely proportional
to molecular weight or polymeric chain length. Melt index heavily
influences physical properties. |
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MIL |
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One thousandth of an inch (0.001" or 0.001in.).
Measure of the films thickness. |
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MOLECULAR WEIGHT |
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Average molecular weight and molecular weight
distribution (polydispersity) are properties that reveal much
of the test specimen. Elongation is a measure of length a film
will stretch before it will yield or break. It is expressed
as a percent of the original length. |
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MYLAR |
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See Polyester |
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NIPS OR NIP ROLLERS |
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A set of rollers used to compress the plastic
bubble into a sheet , or to feed the film to the winder at the
proper tension. |
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OPACITY |
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The amount of light that will penetrate through
a colored item. Opacity is higher with thicker films or with
greater loading of color. It has nothing to do with the particular
shade or color of the film. |
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OXIDATION |
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A chemical process where a compound combines with
oxygen to form a different compound. |
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PALLETIZED |
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A method of packing in which the rolls are gently
set on one end (standing up) and secured for shipping |
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PIN HOLES |
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Small random holes. |
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POLYESTER |
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The common name for the plastic polyethylene terephthalate.
Its characteristics include transparency , lack of colour , high
tensile strength , and chemical stability (when made with no
coatings or additives). Used in sheet or film form to make folders ,
encapsulations , and book jackets. Trade names include Mylar
and Melinex. Used in web form ('Reemay')to support paper during
wet treatments , and as a relatively nonstick surface through
which moisture can pass during mending, drying etc. |
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POLYETHYLENE |
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In its pure form , a chemically stable plastic
material. Used in film form to make sleeves for photographic
materials and other uses. A cheaper alternative to polyester
film. |
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POLYPROPYLENE |
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In its pure form , a chemically stable plastic
material. Used in film form to make sleeves for photographic
materials and other uses. Used in sheet form for boxes, folders
and such. A cheaper alternative to polyester film. . |
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POLYVINYLACETATE |
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A plastic usually abbreviated as PVA. A colourless ,
transparent solid, it is used in adhesives which are themselves
also referred to as PVA or PVA adhesive. There are many varieties
of PVA adhesives. The types referred to as 'internally plasticised'
have greater chemical stability , and are preferred for use in
preservation. PVA adhesives are often used in an emulsion form
or 'white glue'. They have a milk like appearance , but dry clear. |
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POLYVINYLCHLORIDE |
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Plastic usually abbreviated as PVC, or sometimes
'vinyl'. Not as chemically stable as some other plastics. It
can emit acidic components which damage cellulosic materials.
Added chemicals called plasticisers are also used to make PVC
more flexible. These also damage library materials. |
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PRESSURE MARK |
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A buildup of material that resembles a hard knot
or bump in the roll, generally at the edge of the roll. This
is generally worse with no slip EVA materials and can be minimized
by using light layon pressures. |
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PRESSURE SENSITIVE TAPE |
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Sometimes called 'sticky' tape. An adhesive tape
that attaches to a surface when pressure is applied. The adhesive
frequently degrades leaving a brown residue which stains and
embrittles paper. Not recommended for materials intended for
long term preservation. |
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REGRIND |
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Material which has been reclaimed by grinding. |
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RESIN BREAKDOWN |
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Bands of V-shaped gels. |
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RIBBING |
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Roll form defect appearing as raised ridges on
the roll surface. |
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SHRINKAGE |
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A measurement of the percent of film shrinkage
under a controlled temperature and time interval. As a result
of the manufacturing process, internal stresses may be locked
into the film which can be released by heating. The temperature
at which shrinkage will occur related to the processing techniques
employed to manufacture the film and may also be related to
a phase transition in the base resin. The magnitude of the shrinkage
will vary with the temperature of the film Shrinkage of a particular
material produced by a particular process may be characterized
by this test method by making measurements at several temperatures
through the shrinkage range of the material. This property is
important to consider when handling film in downstream equipment
that requires heating. |
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SINGLE WOUND SHEETING (SWS) |
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One single thickness of plastic being wound on
a core. (SWS) |
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SLIP AGENTS |
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Substances added to make the sliding action easier.
These additives are designed to bloom to the surface and provide
an invisible coating on the film , reducing the coefficient of
friction. Fatty acid amines are an example which is widely used
in film extrusion. |
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SMEAR |
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Film surface defect, usually V-shaped, and protrude
from the film surface. |
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SPLOTCH |
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Random area type surface imperfection, due to
poor release of slip on the surface of the film. |
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SWS |
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Abbreviation for Single Wound Sheeting. |
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TEAR STRENGTH |
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A measurement of the strength of a film and its
ability to resist tearing under specific conditions. Tear strength
is the force required to continue an initially started slit
across a film specimen. This widely used test has some value
in quality control of film production, but is not a very useful
indicator of the strength of film in service. |
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TELESCOPING |
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Lateral shifting of layers of film, causing the
edge of the roll to have a conical shaped appearance. |
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TENSILE PROPERTIES |
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A measurement of the strength of a film and its
ability to withstand stretching or pulling. Tensile properties
which include tensile strength at yield , ultimate tensile (or
break tensile strength) , and elongation, are tests used to determine
relative strength of different films. Yield strength measures
the point at which the film, when , stretched, will not resume
its original shape. Ultimate tensile is the measure of a load
that will cause the film to rupture. Both yield and ultimate
measurements are measured in lb/ in2 of a cross-sectional area
of useful information on how polymers process and perform. For
example, polyolefins generally tend to process with easier and
wider MWD and improved drawdown. Within a given family of resins,
many film properties can be correlated with molecular properties. |
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TIN-CANNING |
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See Ribbing. |
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TINT |
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A small amount of color added to a plastic film.
You can see through the film, yet there is still a noticeable
color. |
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TRANSVERSE DIRECTION |
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The direction at right angle to the direction
of the extrusion (MD). Film is tougher in this direction. |
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TREAT |
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The process of using high frequency electrical
discharge to oxidize the film surface, thereby making the surface
more acceptable of printing and other substances. |
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TB |
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Abbreviation for Tubing. |
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TUBING (TB) |
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Two thickness' of plastic with the folded edges
intact, being wound onto a core. |
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UV INHIBITOR |
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Used to inhibit or prevent degradation of the
film from ultraviolet radiation sources such as sunlight and
fluorescent lighting. |
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WANDER |
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Successive film layer stacked on the core in a
more or less regularly shifting in-and-out pattern. |
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WETTING TENSION |
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The ability of polyolefin films to retain inks,
coatings, adhesives, etc. is dependant upon the character of
the surface and can be improved by surface treating techniques
such as corona discharge or flame treatment. Wetting tension
is utilized to determine the degree or level of treatment applied
by establishing a correlation between surface tension (wetting
tension) and treatment level. |
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WRINKLES |
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Imperfections in plastic sheeting , that has the
appearance of a wave or a crease. |
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YIELD |
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The area of film at a given thickness produced
from a given weight of resin. |
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